Omega 740

Omega 740

The Omega 740/750 wire assembly machine can be used to produce wire harnesses of various complexity and to equip them with terminal housings on one or both sides.

Depending on the design, five (Omega 740) or eight (Omega 750) modules can be installed. This means that autonomous wire harnesses can be created in a short production time. The Omega series is manufactured for automated wire harness production. Regardless of the operator, the quality of the end product is ensured: A high-precision force sensor monitors the insertion process of up to 36 different wires and the precise locking of the terminal part in the housing. The individual parameters are automatically compared. Supported by a spindle drive, even the smallest components are loaded that could hardly be connected in by hand. The optionally available ACD incision monitoring additionally ensures quality.

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Omega 740 Specifications
Specification name Specification value
Shortest wire length for one-sided processing 240 mm
Shortest wire length, double-sided jumper connection 300 mm
Shortest wire length, double-sided jumper connection max. 540 mm
Shortest wire length, complex loading min. 300 mm
Shortest wire length, complex loading max. 760 mm
Wire length (standard tray) max. 3000 mm
Strip length side 2 max. 25 mm
Strip length side 1 max. 25 mm
Wire outer diameter max. 4 mm
Wire cross section min. 0.13 mm²
Wire cross section max. 2.5 mm²
Wire draw-in speed max. 10 m/s
Wire acceleration 50 m/s²
Cycle time per loading 1.8 – 2.6 s
Length accuracy ± 1mm or < 0.2% (depending on cable length)
Noise level (without crimp modules) max. 75 dB
Electrical connection 3 × 208 – 480 V 50/60 Hz, 4 kVA (base machine)
Compressed-air connection 5 – 8 bar
Air consumption (without modules) 15 m³/h
Network connection Ethernet
Exhaust connection Upon request
Recommended operating pressure ±0.5bar/7.25psi 6 bar
Operation outside the recommended operating pressure Non-compliance with the recommended operating pressure can restrict the proper functioning of peripheral devices. Please also observe the technical data for peripheral devices.
Compressed-air quality in accordance with DIN/ISO 8573-1 Compressed air, dry, filtered (10 μm), oil-free
Minimum permissible cross section of connection lines DN 15
Recommended size of compressed-air storage per machine 50 l
Weight (approx.) 1900 kg
Floor load capacity 500 kg/m²
Maximum permissible operating pressure 6.5 bar
Length 4785 mm
Width 2050 mm
Height (with safety cover closed) 2060 mm
Height (with safety cover open) 2870 mm
Minimum clearance around equipment for maintenance work 1500 mm
Floor conditions Level, stable, clean and vibration-free bearing surfaces. Bearing surface for machine bearing points, made from a continuous base plate of concrete. No expansion joints between machine bearing points. Bearing surface is slip-proof. No plastic or asphalt coatings.
Processing outside the specifications Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your wires.