Delta 540

Delta 540

The Delta 540 is a semi-automatic benchtop crimping machine equipped with all the necessary functions to process IDC connectors – available with optional connector-specific kits.

The Delta 540 is equipped with a cable clamp that securely holds the hand-fed wires, allowing the cutting unit to precisely cut them to the desired length. The machine system includes a component feeder which automatically supplies the connectors from trays, and a component holder to position them for termination with the wires. An IDC unit simultaneously presses all the wires into the connectors’ slots, establishing an insulation displacement connection. Once the crimping process is complete, the finished product is transported to the take-out position. The Delta 540 offers several optional components to improve the process and integrate quality control into the workflow, such as connector- specific kits, a vision sensor for component monitoring, remote access, and a table for setup.

Share this page

Delta 540specifications
Specification name Specification value
Zero cut min. 2 mm
Zero cut max. 4 mm
Wire length (single wire) 60 mm
Wire length (bridging) min. 60 mm
Wire length (twisted pairs) min. 70 mm
Wire length (twisted pairs) max. 90 mm
Wire lengths depending on For ergonomic reasons, longer lengths are recommended.
Wire cross section 0.35 mm²
Wire cross section depending on Wire cross section is specified by the connector manufacturer.
Processable connectors Erni MicroBridge 90° connector 4 – 14 pin, Erni MicroBridge 180° connector 6 pin
Pressing force max. 7500 N
Power 2500 W
Noise level < 70 dB
Compressed-air connection 6 bar
Cycle time 7.5 sec
Cycle time depending on Adding certain options will increase the cycle time of the machine.
Electrical connection 3 x 230 / 400 V, 50 / 60 Hz
Weight ca. 250 kg
Length (with tray feeder out) 1895 mm
Width (with safety cover open) 958 mm
Height 904 mm
Ambient temperature min. 10 °C
Ambient temperature max. 40 °C
Relative humidity, non-condensing max. 90 %
Processing outside the specifications Processing outside the specifications upon request. In case of doubt, we will be happy to provide processing samples for your cables.