Rotar 500

Rotar 500

The Rotar 500 Series taping machines process wire harnesses of the highest complexity, such as wire harnesses in the vehicle door, mirror wiring, or battery harnesses.

The visualization of the process steps makes production much easier. The unrestricted positioning of the linear system contributes to the flexibility: Individual positions can be selected as required. There is also the option of equipping the linear system with up to two clamps. This allows plugs to be positioned ideally in relation to each other – without any manual effort. Furthermore, the Rotar 500 series meets the highest safety requirements and reduces downtime.

 

Highest level of processing and user safety

For maximum safety, the right-flush winding head prevents the wire from being blocked. The processor hood opens and closes automatically and detects handling errors.

Simple visualization and programming

Programming the machine is intuitive and can be done either directly on the machine or at a remote workstation.

Highest productivity and minimum downtime

The processing of tape rolls up to a diameter of 220 mm reduces downtime and ensures optimum setup time.

Additional optional functions are available

The Rotar 500 Series can be upgraded with a linear hood, MES connection, light in the winding head, ITA C software, a clamping ring for double taping, or a second linear system.

Share this page

Rotar 500 specifications
Specification name Specification value
Application Complex, long wire harnesses with up to 20 branches
Screen diagonal 396 mm
Current Yes
Control box Integrated
Pneumatics Yes
Winding head open or closed
Feed type Belts, rollers, without
Linear system Yes
Number of pliers 1 or 2
Double taping Yes
Width 1360 mm
Dimensions/height 1630 mm
Dimensions/depth 850 mm
Total recommended space requirement (width x depth) 1700 x 2850 mm
Weight ca. 295 kg
Control voltage 24 V
Fuse protection 16 A
Connection power 2100 W
Electrical connection 3L/N/PE 380 – 480V AC, 50-60 Hz
Recommended operating pressure ±0.5bar/7.25psi 6 bar
Rotational speed max. 1200 U/Min
Advance, min. 0 mm/U
Advance, max. 70 mm/U
Device interface (USB) Yes
Network connection Yes
MES capable optional
ITA compatible optional
ITA-C compatible optional
Tape end sensor Yes
Input for barcode scanner Yes
Process cover Yes
Linear cover optional
Positioning aid optional
Height-adjustable winding table Yes
Tape pull-off support optional
Branches Yes
Number of branches 1-20
Length of branches endless
Taping diameter, min. 2 mm
Taping diameter, max. 35 mm
Taping diameter (for double taping), min. 2 mm
Taping diameter (for double taping), max. 18 mm
Taping distance, max. endless
Tape width, min. 9 mm
Tape width, max. 25 mm
Tape roller outer diameter, max. 220 mm
Ambient temperature max. 40 °C
Ambient temperature min. 10 °C
Humidity, non-condensing 5-95 %