Rotar 500
The Rotar 500 Series taping machines process wire harnesses of the highest complexity, such as wire harnesses in the vehicle door, mirror wiring, or battery harnesses.
The visualization of the process steps makes production much easier. The unrestricted positioning of the linear system contributes to the flexibility: Individual positions can be selected as required. There is also the option of equipping the linear system with up to two clamps. This allows plugs to be positioned ideally in relation to each other – without any manual effort. Furthermore, the Rotar 500 series meets the highest safety requirements and reduces downtime.
Highest level of processing and user safety
For maximum safety, the right-flush winding head prevents the wire from being blocked. The processor hood opens and closes automatically and detects handling errors.
Simple visualization and programming
Programming the machine is intuitive and can be done either directly on the machine or at a remote workstation.
Highest productivity and minimum downtime
The processing of tape rolls up to a diameter of 220 mm reduces downtime and ensures optimum setup time.
Additional optional functions are available
The Rotar 500 Series can be upgraded with a linear hood, MES connection, light in the winding head, ITA C software, a clamping ring for double taping, or a second linear system.
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| Specification name | Specification value |
|---|---|
| Application | Complex, long wire harnesses with up to 20 branches |
| Screen diagonal | 396 mm |
| Current | Yes |
| Control box | Integrated |
| Pneumatics | Yes |
| Winding head | open or closed |
| Feed type | Belts, rollers, without |
| Linear system | Yes |
| Number of pliers | 1 or 2 |
| Double taping | Yes |
| Width | 1360 mm |
| Dimensions/height | 1630 mm |
| Dimensions/depth | 850 mm |
| Total recommended space requirement (width x depth) | 1700 x 2850 mm |
| Weight | ca. 295 kg |
| Control voltage | 24 V |
| Fuse protection | 16 A |
| Connection power | 2100 W |
| Electrical connection | 3L/N/PE 380 – 480V AC, 50-60 Hz |
| Recommended operating pressure ±0.5bar/7.25psi | 6 bar |
| Rotational speed max. | 1200 U/Min |
| Advance, min. | 0 mm/U |
| Advance, max. | 70 mm/U |
| Device interface (USB) | Yes |
| Network connection | Yes |
| MES capable | optional |
| ITA compatible | optional |
| ITA-C compatible | optional |
| Tape end sensor | Yes |
| Input for barcode scanner | Yes |
| Process cover | Yes |
| Linear cover | optional |
| Positioning aid | optional |
| Height-adjustable winding table | Yes |
| Tape pull-off support | optional |
| Branches | Yes |
| Number of branches | 1-20 |
| Length of branches | endless |
| Taping diameter, min. | 2 mm |
| Taping diameter, max. | 35 mm |
| Taping diameter (for double taping), min. | 2 mm |
| Taping diameter (for double taping), max. | 18 mm |
| Taping distance, max. | endless |
| Tape width, min. | 9 mm |
| Tape width, max. | 25 mm |
| Tape roller outer diameter, max. | 220 mm |
| Ambient temperature max. | 40 °C |
| Ambient temperature min. | 10 °C |
| Humidity, non-condensing | 5-95 % |






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