The Omega 840 / 850 wire assembly machine automatically produces wire harnesses with individual wires with cross-sections of 0.13 –2.5 mm² as well as twisted wires.

Unlike its predecessor models, the Omega 8xx series can assemble wire harnesses with both single wires and twisted wires fully automatically. Depending on the model, six (Omega 840) or ten (Omega 850) modules can be fitted for specific applications. The insertion process is monitored by an integrated force sensor. The individual wires are produced inline on the machine and the twisted wires are fed by means of a wire cartridge. The parameters of the corresponding components can be programmed via the user-friendly TopWin interface. During processing, the process parameters are saved for seamless quality control.